How to properly remove the HZS90 concrete batch plant

During the removal process in strict accordance with the HZS90 concrete batch plant order to ensure that the equipment is intact, equipment removed before the equipment and parts number registration and labeling. In the equipment removal process, you must use a reasonable tool to remove, is strictly prohibited collision, hit the damaged equipment.

How to properly remove the HZS90 concrete batch plant?

commercial concrete mixing plant  (HZS90 concrete batch plant) before the demolition of the preparatory work → cut off the power → removal of wind, water, electricity, pipelines, admixtures, cement, fly ash piping → removal of ingredients → removal of screw conveyor → removal of cement tank tank and bracket → Disassemble hopper, Aggregate weighing device, Powder weighing device, Water weighing device, Admixture weighing device, Compressed air system → Remove the mixer → Remove the hopper → Remove the mixing platform → Remove the lower column.

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Pay Attention To Concrete Batch Plant After-sales Service

Customer's concrete batch plant after-sales service quality is guaranteed, on the one hand to protect the rights of customers, so that customers later use more at ease;On the other hand, batching plant manufacturers to ensure the quality of the service also contributed to the customer further cooperation.
Concrete batch plant manufacturers tell you that when the machine is delivered, make sure to received four documents:
1, technical maintenance manual
2, installation of the total map
3, purchased parts manual and manufacturer
4, provide spare parts, spare parts list, and comes with a certain amount of spare parts
There is a little point easy to be ignored by the customer: the batching plant manufacturer will be free of charge during the warranty period and the replacement of quality damage caused by parts and components, warranty parts and components outside the damage, the provision of accessories only cost, by the demand side caused by human factors Equipment damage, supplier maintenance or supply of accessories are based on cost.
Our company are one of leading construction machinery manufacturer in China, we has dedicated in construction machine export more than 20 years,the warranty period of our concrete batch plant is one year,and we have a professional after-sale service team to promptly and solve your problems.

Any technology knowledge or further cooperation please contact us company Email:sarah@concretebatchplant24.com
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Hopper conveyor and belt conveyor for concrete batch plant

Hopper conveyor and belt conveyor is two ways of aggregate transportation in concrete batch plant,the hopper to enhance the advantages of small footprint, simple structure.

Powder conveying; concrete available powder is mainly cement, fly ash and slag. At present, the commonly used powder conveying method is the transmission of the screw conveyor, the large-scale mixing plant has the use of pneumatic conveying and scraper delivery. The advantages of screw conveyor is simple structure, low cost, reliable use. Liquid transport mainly refers to water and liquid admixtures, which are transported by the trailer concrete pump respectively.

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How to safe operation of portable concrete batch plant control process

Portable concrete batch plant operation get more intelligent, in the batch plant control room to the need for conditions into the computer, it can automatically produced. But some experience in the concrete batch plant operators know that this is only an ideal situation.

In fact, due to the poor production environment of the batch plant, unexpected failures is common sense, interference factors such as the normal operation of the computer program, the most common is the phenomenon of computer crash, the scale of the material is still full of scales, The computer is no longer in control. Control system in the software design has a complete security design must also be protected on the hardware, but also hardware protection priority. Such as cement scale bucket door is not closed is not allowed to weigh the material, but if there is a disturbance or malfunction to start the cement screw machine, the consequences can be difficult to imagine, and if coupled with the hardware limit lock hardware lock, then Even if the wrong action does not shut the door is not good to start the screw mach.

How safe operation of the portable concrete batch plant control process?

For example, before feeding to the concrete mixer , first to determine whether the concrete mixer open? Is the mixer door closed? Is the clinker in the mixer empty? All the ingredients with the right? The system as long as there is a condition does not meet or not completed, to stop the next step of the work, and prompts, a major problem but also alarm. On the surface it seems very complicated and cumbersome, but in actual operation is indeed a lot of benefits, to avoid misuse and errors, and does not affect the production efficiency.

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Is your concrete batching plant doing recycling materials

The use of concrete batching plants in construction is very convenient, how to use raw materials efficiently, how to protect the environment while reducing noise pollution, these problems have been a solution.

Now there are already some construction sites began to implement zero pollution, zero emissions of the project, the specific approach is to connect the concrete mixer sand and gravel separator, so that can be separated after the gravel, recycling again, can be used as raw materials for concrete, and rinse concrete mixer mud through the surrounding waterway into the three sedimentation tank precipitation, clean up and continue to use. As well as in the concrete production workshop equipped with bag collection system, the dust will effectively solve this problem.

The above approach can effectively improve the commercial concrete mixing plant efficiency of the work, the protection of the environment, the method of saving resources not only have the above again recycle, but also can collect rainwater again, so that not only to protect the environment at the same time, but also reduce waste water discharge,This can save most of the funds for the company to win more profits.

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The advantages of HZS120 concrete batch plant

A compelete HZS120 concrete batch plant with beautiful appearance including double horizontal shaft forced concrete mixer, concrete batching machine, cement warehouse and screw conveyor, conveyor belt, computer control room. HZS120 concrete batch plant using JS series of double horizontal shaft forced concrete mixer, is a mandatory, efficient equipment, can produce plastic, dry hard concrete and other concrete, high production efficiency, mixing time is short.

HZS120 concrete batch plant not only have high production efficiency and the mixing performance is also very good can stir a variety of concrete, environmental performance is very good, we use a variety of methods to a large extent reduce the noise and dust pollution of the environment.

On the other hand it is reliability very high, we are all using advanced equipment and high quality materials produced! HZS120 concrete batch plant, although relatively large, but it is very convenient to use, we have a good operating system, you can achieve the entire concrete mixing station automatic control.
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Compare HZS25 concrete batch plant with HZS35 concrete batch plant

The common sense as for HZS25 concrete batch plant and HZS35 concrete batch plant:
1, This concrete plants are using hopper feeding, simple structure, easy installation and commissioning, advanced system configuration, measurement and control system using high-quality components, high reliability.

2, they are concentrated concrete mixing device, by the mixing host, material weighing system, material handling system, material storage systems and control systems and other five major systems and other ancillary facilities. With the mechanization, high degree of automation, high productivity and other advantages.

3, to ensure the quality of concrete to save cement, suitable for small-scale construction sites, prefabricated parts and commercial concrete mixing plant production.

HZS25 concrete batch plant and HZS35 concrete batch plant different points:

HZS25 concrete batch plant mixing host and aggregate lifting using JS500 double horizontal shaft forced concrete mixer, theoretically produced 25 cubic meters per hour of concrete; nominal capacity of 500L; aggregate ingredients using PLD800 concrete batching machine;

HZS35 concrete batch plant mixing host and aggregate to enhance the use of JS750 double horizontal shaft forced concrete mixer, the theory of 35 cubic meters of concrete per hour production, aggregate ingredients used PLD1200 concrete batching machine.
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How to improve the working efficiency of concrete batch plant

Increasing the working efficiency of the concrete batch plant is a matter of concern to each customer.

First, the concrete batch plant from the factory to the user into production and use have a stage of adaptation, then this stage is what we often say that the run-in period, only through the use of the run-in period to ensure that the concrete mixing plant after the normal production, When the concrete mixing equipment is used, the run-in period must be carefully operated.

Followed by the production of concrete mixing equipment, better maintenance and management can make equipment in the best job in the state, the daily maintenance of the hidden trouble in security check in time, and try to rule out, ensure the safety of concrete batch plant work efficiently.

Finally, in order to let customers to use the concrete mixing equipment more ease, choose a professional batching plant manufacturers is very important to ensure that the product can be sold in time for customers in time for technical guidance, to ensure that customers in the production of the problem are able to get a solution quickly.

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Mixing knowledge of concrete batch plant in details

Concrete is the building, bridge, high iron and other important materials, the quality of concrete requirements are relatively high. High-quality concrete can not be separated from the professional concrete batch plant equipment, which requires a professional concrete batch plant and professional batching plant manufacturers to provide. The concrete batch plant is made of mixing engine, material weighing system, material conveying system, material storage system, control system composed of five major systems and other ancillary facilities of building materials manufacturing equipment.

The mixing host equipment is mainly used is dual-axial JS series concrete mixer, the model mainly including: JS500, JS750, JS1000, JS15000, JS2000, JS3000

The main equipment is PLD800, PLD1200, PLD1600, PLD2400, PLD3200, PLD4800, batching machine can be produced according to customer requirements;

Control equipment is the concrete batch plant computer operating system, including water weighing, cement metering; material storage equipment is a bulk cement warehouse / bulk cement tank, according to user needs to purchase the appropriate number, mainly 50T, 80T, 100T, 200T, 300T ; Conveyor equipment for the screw conveyor, belt conveyor; finished transport equipment is mainly concrete mixer truck.

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How to development of concrete batch plant

Development of concrete batch plant should be equipped with two hydraulic pipes, so as to be used for concrete truck failure, the use of other power to unload the concrete tank. Appropriate spare picks, timely removal of concrete mixing tank tank solidified concrete. Equipment maintenance, adjustment, maintenance, cleaning, you must cut off the total power switch, and hung up the “maintenance, forbidden to close” warning signs.
1, focus on maintenance to easy failed parts , and ensure the appropriate accessories reserves;
2, contact with the power supply department, requiring it to provide a reliable power guarantee;
3,Keep the backup generator good technical state;

4,Maintenance, ready to carry concrete transport vehicles. Only when the device is ready to send the equipment ready information to the dispatch.

Customer encountered problems as for concrete batch plants

Q:HZS120 concrete batch plant is the height of the material is high?

A:At present, the scale of the domestic manufacturers HZS120 cocrete batch plants height, and more design for the 4.1 meters, to facilitate the various types of concrete truck access material.

Q:HZS50 concrete batch plants can be equipped with conveyor belt material? I think this will work faster

A:Theoretically it can be used to feed the conveyor belt, but in accordance with industry standards, as the equipment configuration, it is no longer known as the HZS50 concrete batch plants.

Q:HZS60 concrete batch plant with a pump which model is good?

answer:

A:According to industry standards, HZS60 concrete batch plants used in the spiral pump, are LSY273 * 8M.

Q:What are the standard configurations for concrete 25 stations? The best point of detail

A:Standard configuration: JS500 concrete mixer mixing host a, PLD800 warehouse warehouse a machine, a set of water metering, a set of cement metering, a set of admixture, a set of fly ash, 60T powder tank two, LSY219 * 8M pump Two sets, a set of gas system, a set of control systems.

If you have any other technology problem about concrete batch plants,welcome to contact me Email:

sarah@concretebatchplant24.com  freely.

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The process flow of small concrete batch plant

The process flow of small concrete batch plant
Small concrete batch plant is widely used in civil construction, the road construction, Bridges and other construction.Cover an area of an area small, with easy operation, low cost advantages.
1,Loading and unloading sand and gravel material from the manual feeding, small bucket picking; water pump from the mixer pumped the top of the water tank, manual operation of the water; cement by the artificial unpacking directly poured into the mixer hopper.
2, Weighing gravel, respectively, manually push the car to weigh the pounds; cement measured by 50 Hong per pack; water from the tank scale quantitative. Weighing error: 2% of cement, sand, stone 3%, 2% of water admixture.
3,Dump people aggregate sand and cement mixer hopper, composed of mixer lifting device will send machine, at the same time push the lock into the water.
4, simple concrete batch plant with self-falling cement mixer or cone-shaped material out of the mixer is usually stirred for about 2min, until the concrete mixture mixing evenly, you can discharge.

5, with the cement mixer on the material out of the chute into the machine within the clinker or reverse the cone mixer out of the material, slippery transport car, sent to the site pouring site.

Why most the Philippines choose China concrete batch plant

Our concrete batch plant is very popular in the Philippines, just last year our HZS60 concrete batch plant and HZS75 concrete batch plant has been exported to the Philippines.Why most the Philippines choose China concrete batch plant?

Most of the domestic concrete batch plants is mostly equipped with dual horizontal axis mandatory mixing host. For the design of the forced double-axis mainframe tank, such as the volume utilization of the mixer, the German mixer is 0.52 ~ 0.534, the Italian mixer is 0.45 ~ 0.52, Japan's daily mixer 0.35 ~ 0.38, the current domestic new mixer capacity utilization Most of the rate between 0.5 ~ 0.52, can better ensure the use of power.

China concrete batch plant has a unique advantage:

1. Adopts modular structure, easy to install and assembly and convenient to transport.

2. The mixing console adopts twin shaft compulsory concrete mixer.

3. Measurement of components and control components are importing from USA, Japan, Germany.

4. Computer control system can keep the accuracy and stable measurement performance.

5. Good choice for commercial concrete mixing plant

High configuration ,after sale service and relatively low price of China concrete batch plant become the most popular choosing reason for Philippine customer.

The structural design of portable concrete batch plant

Portable concrete batch plant usually called mobile concrete batch plant,mobile concrete batching plant,mobile batching plant,It is obvious that is easy move from one place to another construction place.

The structural design of portable concrete batch plant:

Portable concrete batch plant with mobile convenience, fully automated, small footprint and many other advantages. And use of pin connection, easy to disassemble, is conducive to the transformation of the concrete batch plant.The design of the portable concrete batch plants divided into three parts: the material layer, the mixing layer and the weighing layer. The three parts are designed on a movable trailing unit and can be moved by trailer. The above also has a simple control room, only a staff member in the control room can operate the entire equipment work.

Discharge layer, the main use of cylindrical legs, simple design, rational layout.

The mixing layer is mainly composed of elevated structure, double variable section I-shaped main beam, heavier weight, steel and shock absorption is better than the ordinary structure, the mixing layer and the material layer constitute the steel body, and the foundation is integrated, effective Weakened from the stirring host vibration; support the use of rectangular legs, not only simple structure, and spacious space.

Mobile concrete mixer plant ingredients weighing layer a total of weighing the bucket and water weighing bucket, liquid admixture weighing bucket and aggregate prefabricated bucket. Powder weighing bucket exit at the use of automatic control of the pneumatic butterfly valve, import and export are used soft coupling, fully enclosed. Admixture weighing bucket set in the water metering bucket above the exit at the use of stainless steel ball valve discharge.
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The suitable mixing host for small concrete batching plant

Small concrete batching plant widely used for civilian buildings, roads, etc., The most populal models including:hzs25 concrete batch plant and has35 concrete batch plant, so what is the commonly used mixing host models to small concrete batching plant?

Small concrete batch plant HZS25 station commonly used the mixng host model is JS500, HZS35 station commonly used the mixing host model is JS750.

HZS25 concrete batch plant, its maximum productivity can reach 25 cubic feet per hour, forced concrete mixer JS500 theoretical productivity is greater than or equal to 25 cubic per hour, so it is very suitable for it to do HZS25 concrete batch plant mixing host The Both can save costs, but also to meet the needs of HZS25 stations.

Similarly, HZS35 concrete batch plant should be supporting the productivity can reach 35 square feet per hour mixing host, JS750 just to meet their needs.

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Batch concrete plant portable used

There are have been customers to consult batch concrete plant portable used, second-hand certainly better than the new batch concrete plant much cheaper,Is the quality of the batch concrete plant portable used guaranteed?

Haomei Machinery from the actual situation to help you analyze.

The reason why many users buy batch concrete plant portable used, a big reason is because the price is low.Then from three aspects to tell you that this is not save money.

Now the market is almost transparent, the price of concrete batch plant equipment are also down a lot, the new equipment from the quality, after-sales service, the use of time than the used concrete batch plant there is a great advantage.

Customers to buy batch concrete plant portable used to others on-site inspection, since people intend to sell, it has almost been discontinued, so you are difficult to see other people when the operation of the equipment, so there are some quality problems you can not see!

The last,Each set of concrete batch plant demolition costs are basically tens of thousands of dollars, plus their own new ground to play the foundation to do the foundation, the transfer of equipment spent freight, this down almost nearly 10 million. Plus to buy batch concrete plant portable used money, and finally almost equivalent to buying a new set of concrete batch plant equipment

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Commercial concrete batch plant with good mixing performance

Commercial concrete batch plant with good mixing performance,The entire equipment maintenance and repair site with a platform or maintenance ladder, easy to check and repair operations, the host cleaning with a pump and manual operation of two sets of devices. Platform structure and aggregate belt conveyor fully enclosed structure, to ensure that all operations can be carried out unimpeded. The use of closed form of the belt machine, the lower part with a flash outlet, can effectively prevent and sand scattered around. Belt machine with heavy tension and tension structure, eliminating the adjustment process in the production process.

Commercial concrete batch plant mixing blades with a unique high-chromium high manganese alloy wear-resistant materials, shaft support and sealing the use of a unique multi-seal, greatly improving the reliability of the mixing host. For the impact, vulnerable parts, such as: unloading hopper, crossing the bucket and so on with wear-resistant steel plate in the inside reinforcement; ring belt joints at the curing bonding, the use of life than ordinary steel riveting growth of three times.

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How to install concrete batch plant correctly

Taking note of these installation details, you can install the concrete batch plant correctly.

Before installing the user to check all the concrete batch plant equipment installation, installation tools, check the equipment and tools are complete, whether there is a potential safety hazard and install programs;

The most important is pay attention to the safety of the installation, each employee must be equipped with safety tools, regardless of any one of the equipment to lift the concrete batch plant to ensure that no one near, especially the following, when lifting must have a professional staff Command; above the security measures are good can be assured after the installation;

When installation to randomly check size and deviation correction;

When install concrete batch plant end of any equipment lifting the anchor connection is firm, good connection after careful examination;

In the installation of weighing hopper to ensure the safety of the sensor; installation of gas and air valve must first check, the hose joints can not leak;

Installation of each equipment in the concrete batch plant to try to avoid the collision, bolts and nuts and welding must ensure a strong place.
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