Why Is Your Automatic Concrete Mixer Machine Low Efficient

 An automatic concrete mixer machine should provide cast-in-place concrete to the construction site in the form of centralized premixing and long-distance transportation. This is a high-tech building material product that combines modern concrete with modern construction technology. Modern buildings, highways, railways, bridges, airports, etc. are inseparable from concrete pouring, so concrete mixing plants have become popular products in these industries. As we all know, the use of a concrete mixer in the open air is exposed to wind, sun, and rain throughout the year. After a period of use, it will easily become inefficient. The reasons are as follows.

????1. The raw material preparation time is longer than the mixing and discharge time. Since the preparation of various raw materials needs to be completed after the preparation is completed, in this case, there is a lot of idle time in the whole process, which can only wait for the preparation work, which greatly reduces the workload and the efficiency of each workflow. The corresponding workload cannot be completed within the time unit.

????2. The raw material preparation time is less than or equal to the sum of the two. The calculation of work efficiency in the concrete production process is relatively large, that is to say, if the total production time is too long, it will destroy the entire concrete production balance and work efficiency will be low.

????3. Failure to perform maintenance in a timely and regular manner. After use, the concrete mixer should clean the inside and outside of the mixing barrel in time, and use a clean adhesive to remove it properly. The mixing blade should be tightened once a week to prevent the blade from falling and causing accidents. Regularly check the shaft end seal cavity and the inlet and outlet of the distributor. Check whether the sealing line is smooth, full of grease, and whether each lubrication point and gearbox has enough grease. Observe whether the grease in the storage cylinders of the electric lubrication pumps at all levels is used up. The lubricating oil should be filled up in time after use, and it is not allowed to run without oil.

????In short, the low production efficiency of automatic concrete mixer machines may be related to the production process and maintenance habits. As long as you pay attention to the above aspects, the production efficiency of the mixer can be guaranteed.

Reprinted from http://www.concrete-mixer-cn.com/new/why-mixer-low-efficient.html

What can I do when concrete batching plant stop rotation

Concrete batching plant in the production process to stop the rotation, which will inevitably affect the production efficiency, but also damage the machinery. batching plant. What can I do when concrete batching plant stop rotation?

1, concrete mixer overloading caused by the stirring shaft stops, only need to adjust the feed rate, discharge excess material, reduce the stirring shaft rotation load.

2, the side leaves and the inner wall of the stuck material, the mixing shaft before the stop will often have sharp harsh friction sound, when this happens, need to immediately stop checking, manual removal of foreign body, re-adjust the twin shaft concrete mixer mixing blade or side The gap between the leaf and the inner wall of the tank.

3, the concrete mixer motor drive belt is too loose situation, just after the adjustment of concrete mixer motor drive belt tension can be.

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http://www.concretebatchingplants24.com/can-concrete-batching-plant-stop-rotation.html

The main components of the concrete batching plant are installed

How to install the main components of the concrete batching plant ?
The mixing host, mixing host is the core of the concrete batching plant configuration: the concrete mixer under the plane under the appropriate pad height, with the hinge will be connected with the main shaft, equipment, cement scale, water scale, additive scale in the future, you can lift, And adjust the host chassis, so that in the horizontal situation, the center line of the legs and the center line after the center line can be filled with anchor bolts in the pit.
The mixing host and cement warehouse equipment after the end of the equipment can be screw conveyor, before lifting, check the lubrication point filling oil and grease, to be empty operation test, found that the problem in a timely manner, some of the equipment, The large batching plant is placed on a solid foundation pier can be placed on the plane, large batching machine plead to pour the anchor bolts, the machinery of some equipment after the end of all the equipment to check all the lubrication points filled with lubricating oil or Grease, you can according to the instructions and electrical schematics of the request wiring and empty operation test.
The silo of the cement warehouse is poured into the foundation pit. After adjusting the center line of the cement silo bracket and the center line of the base, the above four flanges can be adjusted on the same horizontal plane to select the concrete pouring. Pre-pit pouring concrete trademark should be higher than the base of concrete used in the winter construction, in order to shorten the duration, the use of concrete should be added early antifreeze.

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http://www.concretebatchingplants24.com/main-components-concrete-batching-plant-installed.html

How to install commercial concrete mixing plant

Commercial concrete mixing plant is special mixing equipment designed and manufactured for commercial concrete market
This concrete plant is a combination of modern mixing technology, environment protection technology, information intelligent technology and city art, which is embodied in aspects such as environment-friendly, low-carbon and energy-conserving, high-efficient and energy-conserving, intelligent information when it is working. The exhausts made by the production (gas, liquid, solid) and the noise are in accordance with the national standard. The station not only tackles the pollution problem but also rise the material utilization ratio. It is win-win for environment benefit and economy benefit and it is a full- covered environment-friendly concrete mixing station.

1, the installation of the feeding system
Lift the front of the conveyor, connecting the front and rear legs and bracing, after all, will be before and after the legs of the anchor bolts fastening.
2, striing the host hoisting
Stiring the host and powder ingredients system equipment lifting the host frame, on the basis of its anchor bolts to fasten.
3, finished ingredients warehouse equipment
Finished storage hopper equipment will be finished storage hopper lifting, the legs will stand up, will walk Taiwan, ladder and finished material storage hopper connected. The equipment of the pelletizing system is placed on the basis of the material feeding system, and the board is connected with the board, and the original aggregate conveyor is opened, After the rear rack is connected, the electric drum is aligned with the base of the concrete mixer head cover, and the anchor bolts are tightened.
4, cement powder silo equipment
The equipment of the cement warehouse will be installed in the cement warehouse parts on the ground one by one, lifting the cement warehouse, and the lower side of the stent support side of the fork toward the powder ingredients system, fixed up and down the warehouse, after all, fixed anchor bolts.
5, screw feeder equipment
Screw conveyor equipment lifting screw conveyor, the screw conveyor ball hinge and cement warehouse outlet connection, so that the discharge port on the powder hopper feed port, and then use the rope to the conveyor and cement warehouse hanging ear Well, after all, will be fixed anchor bolts.
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http://www.concretebatchingplants24.com/install-commercial-concrete-mixing-plant.html

The production capacity of HZS90 concrete batching plant

According to the theoretical calculation, a HZS90 concrete batching plant production line, the output per hour is 90 cubic concrete. In the actual production, the mixing of concrete labels, the mixing time is also different, coupled with other factors, the theoretical output and the actual output will be a certain gap, the actual output of about 70 cubic meters.

General construction of a HZS90 concrete batching plant production line, 6 - 10 concrete mixer truck is basically enough. The concrete mixer truck are subject to many conditions, such as the distance from the construction site distance, the size of the tanker itself.The structure of the HZS90 concrete batching plant is: mixing main engine, master station structure, center control, aggregate transportation system, metering system, gas system, control system, screw conveyor, powder silo.

The water consumption for batch plant is closely related to the concrete mixer models, Our HZS90 concrete batching plant deviced with JS1500 concrete mixer. The size of the pool, with a large concrete batching plant, for example, the pool is mostly, the depth of 4 meters, 3 meters wide, 5 meters long reservoir.
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http://www.concretebatchingplants24.com/production-capacity-hzs90-concrete-batching-plant.html

The working principle of concrete mixing equipment

Concrete mixing equipment is a variety of raw materials of concrete according to certain proportion of ingredients, and then according to certain processes for mixing and stirring, and finally to produce a certain performance of the concrete equipment.
Although the various forms of concrete batch plant produced by a variety of specific forms, but its basic form and composition are similar. Now the popular concrete mixing plant is basically a computer as the control of the core, control a variety of materials automatically ingredients, automatic lifting, mixing and discharge, and some data statistics, report printing and other auxiliary functions.

From the functional points, a variety of concrete mixing plant generally consists of the following parts:
Storage silo: storage of sand, stone, cement, water and other materials, to the ingredients for the material;
Ingredients: in accordance with a certain proportion of gravel and other materials, mainly by a variety of scales, but also the use of volume measurement by the flow of measurement equipment;
Lifting institutions: mainly used to enhance gravel aggregate;
Mixing station control system: control parts coordination, complete production process;

Concrete mixer: will all kinds of raw materials, the final form of concrete.

Is your concrete batching plant doing recycling materials

The use of concrete batching plants in construction is very convenient, how to use raw materials efficiently, how to protect the environment while reducing noise pollution, these problems have been a solution.

Now there are already some construction sites began to implement zero pollution, zero emissions of the project, the specific approach is to connect the concrete mixer sand and gravel separator, so that can be separated after the gravel, recycling again, can be used as raw materials for concrete, and rinse concrete mixer mud through the surrounding waterway into the three sedimentation tank precipitation, clean up and continue to use. As well as in the concrete production workshop equipped with bag collection system, the dust will effectively solve this problem.

The above approach can effectively improve the commercial concrete mixing plant efficiency of the work, the protection of the environment, the method of saving resources not only have the above again recycle, but also can collect rainwater again, so that not only to protect the environment at the same time, but also reduce waste water discharge,This can save most of the funds for the company to win more profits.

The resource is from:

http://www.concretebatchingplants24.com/concrete-batching-plant-recycling-materials.html