The secret for concrete batch plant

There are some secret in concrete batch plant,do you know these?Knowing these secrets will make you use concrete batching plants to become more convenient and safer.

Concrete batching plant, are generally used JS series of double horizontal shaft forced concrete mixer, this mixer for plastic, dry hard, lightweight aggregate concrete and a variety of mortar, mortar mixing, is a very wide use of concrete Mixer, but JS series of concrete mixer can not be used alone, when used in general is to configure the PLD series of concrete batching machine with, in order to make production more efficient.
The concrete batching machine is the indispensable equipment in the concrete mixing plant. The PLD series concrete batching machine adopts the world’s smallest batch control instrument, the material is precise and stable, the calculation method is advanced and the control error is effective. It is an advanced batching equipment, effective To protect the quality of concrete production.
The stationary concrete batching plant is operated by the control system to operate the whole mixing station. The control system of the HZS series concrete mixing station adopts the advanced control system, the performance is reliable, the operation is easy to use, the printing function is air conditioning, so be sure to pay attention to the control system Of the daily inspection work, once the control system is abnormal, please ask the staff to repair after use.

The use of concrete mixing plant cement warehouse is also very simple, but the cement warehouse because of reserves, the leg bearing capacity, so the protection of cement warehouse legs is very important.
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The main components of the concrete batching plant are installed

How to install the main components of the concrete batching plant ?
The mixing host, mixing host is the core of the concrete batching plant configuration: the concrete mixer under the plane under the appropriate pad height, with the hinge will be connected with the main shaft, equipment, cement scale, water scale, additive scale in the future, you can lift, And adjust the host chassis, so that in the horizontal situation, the center line of the legs and the center line after the center line can be filled with anchor bolts in the pit.
The mixing host and cement warehouse equipment after the end of the equipment can be screw conveyor, before lifting, check the lubrication point filling oil and grease, to be empty operation test, found that the problem in a timely manner, some of the equipment, The large batching plant is placed on a solid foundation pier can be placed on the plane, large batching machine plead to pour the anchor bolts, the machinery of some equipment after the end of all the equipment to check all the lubrication points filled with lubricating oil or Grease, you can according to the instructions and electrical schematics of the request wiring and empty operation test.
The silo of the cement warehouse is poured into the foundation pit. After adjusting the center line of the cement silo bracket and the center line of the base, the above four flanges can be adjusted on the same horizontal plane to select the concrete pouring. Pre-pit pouring concrete trademark should be higher than the base of concrete used in the winter construction, in order to shorten the duration, the use of concrete should be added early antifreeze.

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The operation requirements of concrete batching plant

The use of the initial, the need for experienced operators, in accordance with the instructions provided by the batching plant manufacturer to operate the machine before the operation must first read the concrete batching plant instructions.

On the one hand,remember to not overload work to prevent prolonged continuous operation caused by overheating, damage to parts.

The most important point:concrete batching plants daily maintenance work must be done, showing abnormal conditions, the need for timely repair and adjustment. At the same time the end of production, we must always check the smooth oil, hydraulic oil, coolant, brake fluid and fuel oil (water) the use of the situation, and pay attention to check the machine seal.

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Are you ready to install a concrete batch plant

Are you ready to install a concrete batch plant?

What would you do before install a concrete batch plant? Can you make sure it is well installed?

Let us talk about this each other.

Concrete batch plant construction machinery and equipment installed after the connection should be connected with the electronic control system. After the inspection is correct, by the mechanical and electrical personnel to carry out debugging. After the normal operation of the commissioning, record the batching time, weighing accuracy, and determine the technical parameters of concrete. For a variety of data, subject to acceptance by the user before they can be formally produced.

Before installing the concrete batch plant, the installer should familiarize themselves with the drawings and the relevant technical documents, select the appropriate lifting equipment, and according to the lifting equipment used to determine the installation program.

Concrete batching plant is ready to install with the lifting equipment should be based on the main roof height, mixing platform assembly quality elevation and weighing platform and the platform where the assembly quality and the platform where the elevation is equipped with, choose suitable lifting equipment.

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Teach you five steps to install concrete batch plant

Teach you five steps to install concrete batch plant:

1, the installation of feeding system
Small concrete batching plant installation finished product installation will be finished product belt conveyor , from bending after framework on the basis, framework, before and after the connection is good then before and after leg good connection with conveyer, brace and rack lug connection is good, then the front of conveyor lift, fitting of front and rear leg and brace, finally the leg before and after the anchor bolts.
2, stirring the mixing host
the mixing host and the powder batching system to install the mainframe rack, on the basis of its anchor bolts to fasten.
3, the installation of finished ingredients warehouse
Finished storage hopper installation will be finished storage hopper lifting, the legs will stand up, will walk Taiwan, ladder and finished material storage hopper connected. The preparation of the pelletizing system is carried out on the basis of the above, the board will be connected, and the two sides will be put on the sides and the board will be connected with the card, and then the original aggregate conveyor will start, After the rear rack is connected, the electric drum is aligned with the center of the mixer head hole, and finally the anchor bolts are tightened.
4, the installation of the cement silo
Cement warehouse installation will cement warehouse parts which are assembled on the ground, lift cement silo, and toward the side of the capsule stents under lateral brace less powder batching system, fixed capsule, finally fixed anchor bolt.
5, the installation of screw feeder
Installation of screw conveyor Lifting screw conveyor, the screw conveyor ball hinge and cement warehouse outlet connection, so that the discharge port on the powder hopper feed port, and then use the rope to the conveyor and the cement warehouse hanging ear Well, finally fix the anchor bolts.
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The checking items after installation of concrete batch plant

The checking items after installation of concrete batch plant:
(1) If the concrete batch plant mixing host belong to fixed concrete mixer, This equipment should be in the strong pedestal, if long-term use, should be buried anchor bolts, if short-term use, should be laid in the machine under the wooden pillow and leveling stable.

(2) If the batch plant mixing host belong to mobile concrete mixer shall be provided on a flat, solid floor with a wooden or support frame and adhered to the level, forbidden to support instead of tires, and for a longer period of time Month) should be properly unloaded tire, the shaft end should be clean and rust-proof operation.
(3) Transmission organization, operating equipment, clutches, brakes, should be fastened reliable .
(4) The body on the hook, hopper hanging ear should be no shortage, when the hopper rises, should be linked to a stable hook.
(5) On the need to dig the hopper on the pit of the concrete mixer, the pit around the pad should be tightened, the bottom of the material track frame should also be tampered or tiled behind the use of wood to support to avoid long time, trajectory Deformation.
(7) The ready-mixed concrete mixing plant mixing host should be set up shelter, no mud around the mechanical, clean and structured, all kinds of cards thoroughly.
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Special attention should be pay attention to installation of batch plant

Special attention should be pay attention to installation of batch plant:

First of all, the concrete batching plant installed in the installation of the warehouse before the use of dust to be detected, including pressure detection, import and export pressure detection, flue gas temperature detection, the indicators to achieve the best use; followed by the boot, The switch in the electric room to check clearly to determine whether the power leakage situation occurs, then, keep the dust collector in standby mode, waiting for the inspection to complete all the prepration, open the entire machine; Finally, the machine is running in the process to pay attention to whether there are abnormal phenomena, such as: the temperature is too high, sound and so on. If all the no problem, go to the interpersonal interface to check to see if it is all normal.
In the course of operation to strictly abide by the use of the safety regulations, batch plant operators can not arbitrarily change the computer software program, can not easily timing, constant pressure and other parameters related to the operation of the concrete plant machinery can not be installed on other machines to work on the machine. If there is an abnormality, it is up to the professional staff to carry out the repair.
The last point is also important. After the installation of concrete batching plant in strict accordance with the machine operating specifications ,at the same time to strengthen the daily maintenance, not only can effectively extend the service life of the machine, but also allows the warehouse top dusters to run more efficient and better.

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