Concrete batch plant layout-concrete batching plant

A project can be set up only one concrete batch plant, can also be set up by concrete batch plant, or set up a large concrete batch plant coupled with the right amount of concrete transport vehicles; specific to the actual situation

The concrete batch plant layout space requirements: single 2 m3, 3 m3 machine, equipment covers an area of about 21 mx51m;Combined with yard, car parks, roads, office building, repair shop, recycling pool, etc., generally need to site 40 mx80m (5 acres);The 2 m3, 3 m3 stand generally need a 60 mx80m (7.5 acres), if the shape is more complex, should according to the layout of the equipment, consider the space utilization.

Second, the sand, stone yard area should be large enough to meet the needs of the project consumption, and can facilitate the organization to feed the feed; sand and gravel stacking to prevent the mixing caused by concrete compartments are not allowed; equipped with a loader Sand and gravel are stacked neatly; site to harden, easy loading loader and prevent mud and other debris into the material.

A concrete batch plant production line with at least two of the cement silo, it is best to three, take turns to use timely added

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why most Philippines UAE like to purchase China concrete batching plant

Compact design belt type concrete batch plant HZS120

Belt type concrete batch plant aslo called belt conveyor concrete batch plant.The belt conveyor/belt type is mainly used for concrete batch plants with aggregate storage tanks, thereby increasing the productivity of the concrete batch plant.

At present ,The models hzs60/hzs90/has120/hzs120 belong to belt conveyor .

The common characteristics of belt type concrete batch plant :

Compact Design ,Low Maintenance and Cost Efficient

International popular modular structure, Easy Transportation and Fast Installation

Adapt and apply the most advanced technologies around the world

30 years of experiences in manufacturing concrete mixing plants

The mixing system with excellent mixing performance, high efficiency

Main electrical components are from Germany SIEMENS

Reduced Power Consumption On Account Of Short

Prompt reply for service and spare parts

Excellent environmental protection, dust collection system and anti-noise design.

concrete batch plant layout in picture:

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mobile concrete mixing plant is under construction at night

Choose the original batching plant manufacturers to purchase accessories

Buy accessories must be choose the original batching plant manufacturers , whether it is quality or performance are very secure. In addition, the purchase must be more with a few sets of accessories. So that equipment can not suddenly work, no accessories can be changed, affecting efficiency.

Concrete batch plant combine with many accessories, such as JS series of concrete mixer, cement warehouse, concrete batching machine, screw conveyor pump, weighing system. In these accessories will have some small parts is the use of the highest frequency, but also the most vulnerable to damage, the common wearing parts are: host mixing blades, liner, the host belt, oblique belt drive belt, roller, the electromagnetic valve , Cylinder, load cell and so on.

The use of high frequency accessories as long as the attention of good daily maintenance, can effectively extend the service life, once found the concrete batch plant in the course of the operation is abnormal, immediately stop working to find the reasons to replace the corresponding accessories. Many users in order to save trouble, directly in the local purchase of accessories, such accessories to buy back after the emergence of a variety of problems, size differences, whether the quality of clearance, will affect the overall performance of concrete batch plant.
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Can concrete batch plant be stored for a long time

Almost all the customers will consult the batching plant manufacturers, my project stopped or my project needs to be delayed for a long time, then, how to properly store it? The concrete batching plant manufacturers tells you how to prepare your concrete batch plant for a long time.

First of all, before stored, must be carried out on the concrete batch plant maintenance, repair the damaged parts, and carries on the thorough cleaning, keep the technology to be in good condition.In the arrangement and arrangement of the parking lot, it is necessary to ensure that any mechanical access is not affected by other machinery.

Concrete batch plant is better to parked in the dry room.not to stop outside, should fall flat on the ground and shop plank.After parking with cover cloth cover.

The mechanical fuel lever should be placed in the idle position, the joystick placed in the neutral position.

This point we do not miss: rust treatment

1, before storage concrete batch plant, should be depending on the outer surface of the anti-rust paint peel the size of the area to determine whether the way with the paint or paint the way to repair the whole machine.

2, engineering machinery work devices, such as the scissors of the scraper, the bucket of the loader, the scraper of the grader, etc., on its metal exposed rust method is smear butter.

On the other hand is custody of the engine and the storage of the battery,about it any problem contact us Email:sarah@concretebatchplant24.com freely.
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The naming meaning of HZS25 concrete batch plant

HZS25 refers to the production capacity is 25 cubic meters per hour of concrete batch plant, the host for the double horizontal shaft forced concrete mixer. If the host with a single horizontal model is for HZD25.

The models of the concrete batch plant is named according to its theory production per hour. At present, China's commonly used specifications are HZS25, HZS35, HZS50, HZS60, HZS75, HZS90, HZS120, HZS150 and HZS180.

Our company are one of leading construction machinery manufacturer in China, we has dedicated in construction machine export more than 20 years, our main product is concrete batch plant (the capacity as 25m3/h, 35m3/h, 50m3/h, 60m3/h, 75m3/h, 90m3/h, 100m3/h, 120m3/h, 150m3/h),wish to have a further cooperation with you.

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Standard price list of concrete batch plant

Standard price list of concrete batch plant by China Concrete Professional Factory.The latest price can contact us freely (Email:sarah@concretebatchplant24.com)

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Models	Price	Device	Tips
HZS25 concrete batch plant	108000	productivity  is 25 m3/h	Each set of concrete batch plant  is tailored to customers! Each set of concrete batch plant price are different because of different configuration! If you need to know more about the price of concrete batch plant, please give you the exact quotation according to your configuration so that you can get the information you need in the shortest time!
HZS35concrete batch plant	140000	productivity  is 35 m3/h
HZS50concrete batch plant	200000	productivity  is 50 m3/h
HZS60concrete batch plant	350000	productivity  is 60 m3/h
HZS75concrete batch plant	380000	productivity  is 75 m3/h
HZS90concrete batch plant	580000	productivity  is 90 m3/h
HZS120concrete batch plant	750000	productivity  is 120 m3/h
HZS180concrete batch plant	1250000	productivity  is 180 m3/h

Mixing system of concrete mixing plant

The main function of the mixing system in the concrete mixing plant is to mix the raw materials such as gravel, cement, water and admixture in the mixer to form the finished concrete with the specified strength.

The mixing system mainly has a forced concrete mixer and a double horizontal shaft mixer.

The double horizontal shaft stirrer is developed on the basis of a single horizontal shaft. There are two horizontal rotary shafts with synchronous rotation. The rotation direction of the double shaft is opposite, and the rotation direction of the blade is opposite to that of the blade. Tube in the formation of reflux, stirring more strongly. Discharge system has hydraulic drive discharge system and pneumatic drive discharge system two common forms, unloading door action automatically, the general set fully open, fully closed, half open three states.

The forced mixer is not agitated by gravity, but is forced to stir the material by means of a stirring blade. The stirring blade may be a shovel type or a spiral belt type. The blade can be rotated about the horizontal axis or around the vertical axis. The agitation strength of this mixer is determined by the blade speed.
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How to choose the suitable cement for the concrete batch plant

The demand for concrete batch plant is not the same, the purchase of concrete batch plant supporting equipment is not the same. Cement warehouse as an important component,

The type of cement bin is based on the amount of storage to distinguish. There are several types of small, mainly 30t, 50t, 80t, 100t several types of cement can be used with small concrete mixing plant with the use. Which specific type of cement warehouse with that type of small concrete mixing plant is no specific provisions. Users can according to their own practice needs, sensitive configuration and selection.

On this basis,batching plant manufacturers usually understand the user needs in the future, will provide a suitable selection with a set. Users can also be based on their own practice need to make appropriate adjustments.
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Did your concrete batch plant works overloaded

Many batch plant operator in order to catch the progress of the project to make concrete batch plant overload, this is a very dangerous thing, will bring great damage to the mixing equipment.

Did your concrete batch plant works overloaded?Let's take a look at the harm it brings.

1. In general, the wear of parts of a concrete batch plant increases proportionally as the load increases, and the wear is exacerbated when the load on the part is higher than the average design load.

When the other conditions are the same, the stability of the load is lower than that of the concrete batch plant under the dynamic load. The experiment results show that the engine will wear and unload under the unstable load and the stable load. 2 times larger.

3. Under normal load the engine, the failure rate is low, and life expectancy. On the contrary, the overload of the engine, the failure rate increased significantly, life expectancy will be less than the design index. Often in a wide range of load changes in the mechanical wear is greater than the continuous and stable operation of the machinery. Under normal circumstances, the generator used by the engine than the bulldozers, excavators and other engines to use longer life.

It is recommended that customers in accordance with the instructions reasonable use of the concrete batch plant, if there are any questions or other problem can contact me at any time (Email:sarah@concretebatchplant24.com)freely.

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How to choose the models of concrete batch plant

How to choose the models of concrete batch plant: According to the size of the production scale to determine the production capacity of concrete batch plant. How much concrete is needed to see the total amount of concrete? How long is the duration?

For example:

If the annual output of about 20 million square, concrete batch plant equipment productivity at 90m3 / h, select HAOMEI production HZS90 type concrete batch plant. If the annual output of 20 million to 30 million square, the general production capacity of concrete batch plant equipment is generally 120m3 / h; select HAOMEI production HZS120 type concrete batch plant. If the annual output of more than 300,000 square, concrete batch plant productivity is generally 150 m3 / h or 200m3 / h, select HAOMEI production HZS180 / 240 type concrete batch plant equipment.

If the user does not know how to account, or have other aspects of the need for consultation, you can always contact us at any time, we will be very sincere for your service

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What is the feeding order of concrete batch plant

When the concrete batch plant work of mixing the feeding order is regular, generally put the stone first, the following will be cement, and finally followed by sand and water, why this feeding it? The main purpose is to ensure that the stones, cement and other mixing evenly , To prevent the cement with other thickness of the aggregate wrapped together into the mixer, with water quickly after the formation of small cement particles, the smaller the water-cement ratio of the agglomeration of the more serious.

Also due to small cement aggregates attached to the coarse aggregate, the larger the coarse aggregate size, the smaller the smaller the cement particles is not broken.

And in the mixing process, due to the role of friction and impact, in the direction of the aggregate movement of small cement particles are effectively protected, the particle size is greater than the small cement aggregates several times or ten times the coarse aggregate into small cement aggregates The protection barrier. So that part of the cement particles can not be broken after the end of mixing, to be hardened after the cement block filled with aggregate gap, resulting in lower strength of concrete, and even cause quality accidents.

Therefore, the feeding order of the concrete batch plant is regular.

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What Need To See Before The Start Of A New Concrete Batch Plant

What need to see before the start of a new concrete batch plant?

Before the start of a new concrete batch plant need to do pre-commissioning and preparation.

In the initial operation of the new concrete batch plant,appear card material is a common problem. It is recommended not to use brute force, you can follow the instructions or batching plant manufacturer to guide the operation.

1,check whether each part of the lubricating grease is good enough, to be observed in the mixing barrel when debugging with four shaft end seal plate oil overflow.

2,check the installation condition of each part, whether the connecting bolt fastening, the chain of connection is reliable.

3,check the configuration of the pneumatic system is normal, the discharge door is in the closed position

4, Check whether there is a foreign body in the mixing tank, tighten the liner again, leaves, stirring arm bolts to prevent falling off.

5,check with its supporting electrical system is normal.

6, check with matching water supply, aggregate, powder system is normal.

7, the clearance between the plate and mixing console blade is not more than 5 mm, more than when the clearance to adjust, the normal production conditions, the mixing console blade use need to be replaced after 37000 times, 25000 times of blade, the control room grounding resistance 4 o.
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What Is The Size Of Site Area To Built A Small Concrete Batching Plant

In general, batching plant manufacturer in the provision of high quality equipment to users at the same time also provide a reasonable station program, and provide installation services, the problem can be resolved. The construction of concrete batching plant site to facilitate the production as the main principle, the host, batching machine, material pile and other location layout to be a reasonable design, if you want to increase the other facilities, you need to increase equipment land.

Construction of a small concrete batching plant production line first need to conduct all aspects of the design and planning, including equipment selection, site selection, staff recruitment and so are the preparatory work. The site selection and planning is to ensure that the late concrete batching plant to the normal operation of the premise, it is very important.

So what is the size of site area to built a small concrete batching plant? small concrete batching plant to HZS50, for example, the equipment itself covers an area of about 20m * 14m, plus other office areas, parking areas, such as the overall need for two or three acres of land area.

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How To Calculate The Production Capacity Of Concrete Batch Plant

Concrete batch plant production capacity generally according to the concrete project construction schedule and quantity to determine the size.

Concrete batch plant construction schedule should be arranged in accordance with the design of the construction organization.As the site of concrete construction is often intermittent, therefore, should be reasonable arrangements for construction procedures, staggered perfusion time, and pay attention to meet the majority of the construction period required for the amount of concrete in order to reasonably determine concrete batch plant production capacity.

For example, a construction site to be filled with concrete progress: January -1000 cubic, February -1200 cubic, March -1500 cubic, April -2000 cubic, May -2500 cubic, June -1000 cubic. In determining the production capacity of the concrete batch plant should be produced per month 1500m3 more appropriate, short time capacity is insufficient, can be used to add temporary mixing machine solution. If the use is 2500m3, although to meet the construction needs, but the input of the mixer and its ancillary equipment (such as electrical equipment, transportation equipment, etc.) must be increased, it must be increasing the cost of mechanical construction.

Of course, in the actual production process, the concrete batch plant production capacity may be affected by a number of factors, which requires users to do a good job in advance to prevent the normal operation of concrete batch plant production.
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